Design, Development and Implementation of an Industrial Control Device to Improve Productivity and Accuracy

International Journal of Electrical and Electronics Engineering
© 2024 by SSRG - IJEEE Journal
Volume 11 Issue 10
Year of Publication : 2024
Authors : Giancarlo James Vilca Sánchez, Luis Angel Choquehuanca Quispe, Raúl Ricardo Sulla Torres
pdf
How to Cite?

Giancarlo James Vilca Sánchez, Luis Angel Choquehuanca Quispe, Raúl Ricardo Sulla Torres, "Design, Development and Implementation of an Industrial Control Device to Improve Productivity and Accuracy," SSRG International Journal of Electrical and Electronics Engineering, vol. 11,  no. 10, pp. 93-104, 2024. Crossref, https://doi.org/10.14445/23488379/IJEEE-V11I10P110

Abstract:

The following article presents the design, development, and implementation of a control device to improve industrial mechanical equipment through automation and optimize productivity and accuracy in such equipment. The device consists of an electronic design based on deficiencies found in current control devices; this consists of inputs and outputs necessary for optimal control of the equipment to be improved; in addition to having a built-in LCD screen for data display, this device is suitable for an electrical design of an industrial mechanical bender, digital sensors are used as limit switches, which capture discrete values for applications such as timing, conditioning or supply any specific need. The implementation shows a productivity increase of 35%, demonstrating effectiveness after implementation in real working conditions. This module can be implemented in the industry, offering production and data reading improvements for precision work with a minimum margin of error.

Keywords:

Accuracy improvement, Control device, Digital sensors, Industrial automation, Productivity optimization.

References:

[1] Gytis Petrauskas, and Gytis Svinkunas, “Application of Single-Phase Supply AC-DC-AC VFD for Power Factor Improvement in LED Lighting Devices Loaded Power Distribution Lines,” Applied Sciences, vol. 12, no. 12, 2022.
[CrossRef] [Google Scholar] [Publisher Link]
[2] Danish Shahzad et al., “GaN-Based High-Power-Density AC-DC-AC Converter for Single-Phase Transformerless Online Uninterruptible Power Supply,” IEEE Transactions on Power Electronics, vol. 36, no. 12, pp. 13968-13984, 2021.
[CrossRef] [Google Scholar] [Publisher Link]
[3] André Elias Lucena da Costa et al., “A Single-Phase AC-DC-AC Unidirectional Three-Leg Converter,” IEEE Transactions on Industrial Electronics, vol. 68, no. 5, pp. 3876-3886, 2020.
[CrossRef] [Google Scholar] [Publisher Link]
[4] André Elias Lucena da Costa et al., “A Single-to-Three-Phase 12-Switch AC-DC-AC Converter,” IEEE Transactions on Industrial Electronics, vol. 70, no. 11, pp. 11132-11141, 2023.
[CrossRef] [Google Scholar] [Publisher Link]
[5] Fei Liu et al., “Control Scheme for Reducing Second Harmonic Current in AC-DC-AC Converter System,” IEEE Transactions on Power Electronics, vol. 37, no. 3, pp. 2593-2605, 2022.
[CrossRef] [Google Scholar] [Publisher Link]
[6] Naveed Ashraf et al., “Power Quality Analysis of the Output Voltage of AC Voltage and Frequency Controllers Realized with various Voltage Control Techniques,” Applied Sciences, vol. 11, no. 2, 2021.
[CrossRef] [Google Scholar] [Publisher Link]
[7] Fang Zheng Peng, Lihua Chen, and Fan Zhang, “Simple Topologies of PWM AC-AC Converters,” IEEE Power Electronics Letters, vol. 1, no. 1, pp. 10-13, 2003.
[CrossRef] [Google Scholar] [Publisher Link]
[8] Zeeshan Aleem et al., “A Class of Single-Phase Z-Source AC-AC Converters with Magnetic Coupling and Safe-Commutation Strategy,” IEEE Transactions on Industrial Electronics, vol. 68, no. 9, pp. 8104-8115, 2021.
[CrossRef] [Google Scholar] [Publisher Link]
[9] Naveed Ashraf et al., “A Single-Phase Compact-Sized Matrix Converter with Symmetrical Bipolar Buck and Boost Output Voltage Control,” Energies, vol. 15, no. 20, 2022.
[CrossRef] [Google Scholar] [Publisher Link]
[10] Naveed Ashraf et al., “A New Single-Phase AC Voltage Converter with Voltage Buck Characteristics for Grid Voltage Compensation,” IEEE Access, vol. 8, pp. 48886-48903, 2020.
[CrossRef] [Google Scholar] [Publisher Link]
[11] Iman Abdoli, and Ali Mosallanejad, “A Highly Efficient Isolated Single-Phase Variable Frequency AC-AC Converter with Fexible Buck-Boost Factor, Inherent Safe Commutation, and Continuous Current,” IET Power Electronics, vol. 15, no. 14, pp. 1511-1525, 2022.
[CrossRef] [Google Scholar] [Publisher Link]
[12] Saeed Sharifi, Mohammad Monfared, and Ali Nikbahar, “Highly Efficient Single-Phase Direct AC-to-AC Converter with Reduced Semiconductor Count,” IEEE Transactions on Industrial Electronics, vol. 68, no. 2, pp. 1130-1138, 2021.
[CrossRef] [Google Scholar] [Publisher Link]
[13] Naveed Ashraf et al., “A Transformer-less Multiconverter having Output Voltage and Frequency Regulation Characteristics, Employed with Simple Switching Algorithms,” Applied Sciences, vol. 11, no. 7, 2021.
[CrossRef] [Google Scholar] [Publisher Link]
[14] Hafiz Furqan Ahmed et al., “High-Efficiency Single-Phase Matrix Converter with Diverse Symmetric Bipolar Buck and Boost Operations,” IEEE Transactions on Power Electronics, vol. 36, no. 4, pp. 4300-4315, 2021.
[CrossRef] [Google Scholar] [Publisher Link]
[15] Naveed Ashraf et al., “A Simple Circuit and Control Topology to Produce Bipolar Non-Inverted and Inverted Voltage Step-Down Features,” Applied Sciences, vol. 12, no. 17, 2022.
[CrossRef] [Google Scholar] [Publisher Link]