Design and Fabrication of Special Purpose Tool Fixture for CNC Turrets
International Journal of Mechanical Engineering |
© 2016 by SSRG - IJME Journal |
Volume 3 Issue 1 |
Year of Publication : 2016 |
Authors : Prashanth P V, Sachidananda H K |
How to Cite?
Prashanth P V, Sachidananda H K, "Design and Fabrication of Special Purpose Tool Fixture for CNC Turrets," SSRG International Journal of Mechanical Engineering, vol. 3, no. 1, pp. 16-20, 2016. Crossref, https://doi.org/10.14445/23488360/IJME-V3I1P104
Abstract:
Manufacturing industries in India have brought lot of radical changes in the manufacturing technology, because of which several improvements like CNC machine centers, flexible manufacturing systems, fabrication center, robotics etc. took place. There is a continued use of fixtures in spite of so many advancements in the manufacturing industries and the use of such special fixtures continues either in combination with other systems or autonomously. Various aspects related to the design of tool fixtures have already been well described by various eminent authors, but there has always been the need to apply all these research work in to a manufacturing industrial application. This paper unifies all the aspects and the functional approach to the designed, manufactured tool fixture. This is justified by taking a real component from an industry for our analysis.The component is cylindrical body of Automobile industry. The operations to be performed are outside diameter turning, boring and drilling, inner chamfers. The research work of this paper turned out to prove that a lot of rupees where saved in installation costas now these operations can be performed on CNC centre instead of complicated procedures using the designed tool fixture. The paper presents the integrated approach of design for manufacturing. This research work includes the 3D assembled view of tool fixture using Solid works 2014 and also reports generated from ANSYS. The present contentsof the paper are a deuce of the research work, Process planning and manufacturing. The application is real time and the tool fixture is not only designed but tested with various materials and manufactured.
Keywords:
CNC (Computerized numeric control), Fixture, CNC machining tools, Special purpose tools, Process planning, andspecial purpose tool holder
References:
[1] A. Hamdan, A. A. D. Sarhan, and M. Hamdi, “An optimization method of the machining parameters in high-speed machining of stainless steel using coated carbide tool for best surface finish,” International Journal of Advanced Manufacturing Technology, vol. 58, no. 1–4, pp. 81–91, 2012.
[2] Chelladurai C.W.G. Cox GM Experimental Designs. Wiley, New York. 1962.
[3] Choudhury S.K., Goudimenko N.N. and Kudinov V.A. On-Line control of machine tool vibration in turning. International Journal of Machine Tools & Manufacturing, vol. 37, 6th edition, pp. 801-811, 1996.
[4] K. V. M. K. Raju, G. R. Janardhana, P. N. Kumar, and V. D. P. Rao, “Optimization of cutting conditions for surface roughness in CNC end milling,” International Journal of Precision Engineering and Manufacturing, vol. 12, no. 3, pp. 383–391, 2011.
[5] Korloy, Korly Cutting Tool 2012, Korloy India Tooling, 2012.
[6] Vivek T. Fegade and Dr. Kiran S. Bhole, Finite Element Analysis and Material Optimization for Equivalent, International journal of mechanical engineering (SSRG-IJME) – vol. 2, issue 2, Feb. 2015.
[7] Implementation of Response Surface Methodology for Analysis of Milling Process Using Multi Point Cutting Tool for Surface Finish, International journal of mechanical engineering (SSRGIJME) – vol. 2, issue 7, July. 2015.
[8] E. P. Wigner, “Theory of traveling-wave optical laser,”Phys. Rev., vol. 134, pp. A635–A646, Dec. 1965.
[9] Al-Habaibeh A. and Gindy N. A new approach for systematic design of condition monitoring systems for milling operation. Journal of Material Processing Technology, vol. 107, pp. 243- 251, 2000.
[10] G. Fa-liang, “Study on fuzzy evaluation for mechanical design scheme”, Journal of Shanghai University of Technology, vol. 14, no. 1, pp. 51-57, 1993.
[11] C. -C. Yang, P. -J. Lin, C. -C. Sun, “Product Form Design Using Virtual Hand and Deformable Models”, International Journal of Digital Content Technology and its Applications, Advanced Institute of Convergence Information Technology, vol. 6, no. 11, pp. 8-17, 2012.
[12] Marusich, T. D. and Ortiz, M., “Modeling and Simulation of High-Speed Machining”, Int. J. Num. Meth. Eng 38, pp. 3675- 94, 1995.