Investigating and Optimizing Friction Stir Welding Parameters of AA6082 and AA5052 by Response Surface Method

International Journal of Mechanical Engineering

© 2024 by SSRG - IJME Journal

Volume 11 Issue 6

Year of Publication : 2024

Authors : Rajendra Shimpi, Cheruku Sandesh Kumar, Rajnish Katarne

10.14445/23488360/IJME-V11I6P107

How to Cite?

Rajendra Shimpi, Cheruku Sandesh Kumar, Rajnish Katarne, "Investigating and Optimizing Friction Stir Welding Parameters of AA6082 and AA5052 by Response Surface Method," SSRG International Journal of Mechanical Engineering, vol. 11,  no. 6, pp. 55-62, 2024. Crossref, https://doi.org/10.14445/23488360/IJME-V11I6P107

Abstract:

Friction Stir Welding (FSW) is a promising strategy for joining unique aluminum combinations because of its capacity to create excellent welds with insignificant deformities. FSW is a pollution-free welding process used for joining similar or dissimilar alloys. AA6082 T6 and AA5052 aluminum combinations were chosen for FSW due to their unique properties and applications. Mostly these alloys are used in many applications such as automobile, aerospace, shipbuilding, etc. In this research, a plan of trial approach was utilized, with 15 exploratory runs differing in the FSW boundaries as per foreordained levels. The outcomes showed that the FSW boundaries fundamentally affected the elasticity and hardness of the welded tests. A factual investigation involving relapse conditions uncovered the ideal boundary settings for accomplishing wanted weld quality.

Keywords:

Friction Stir Welding, Dissimilar aluminum alloys, AA6082 T6, AA5052, Optimization, Tensile strength, Hardness.

References:

[1] Mohamed Mohamed Abd Elnabi, Alaa El Mokadem, and Tarek Osman, “Optimization of Process Parameters for Friction Stir Welding of Dissimilar Aluminum Alloys Using Different Taguchi Arrays,” The International Journal of Advanced Manufacturing Technology, vol. 121, pp. 3935-3964, 2022.
[CrossRef] [Google Scholar] [Publisher Link]
[2] Masoud Ahmadnia, Saeid Shahraki, and Mojtaba Ahmadi Kamarposhti, “Experimental Studies on Optimized Mechanical Properties While Dissimilar Joining AA6061 and AA5010 in a Friction Stir Welding Process,” The International Journal of Advanced Manufacturing Technology, vol. 87, pp. 2337-2352, 2016.
[CrossRef] [Google Scholar] [Publisher Link]
[3] Khalique Ejaz Ahmed et al., “Studies on the Effect of Welding Parameters for Friction Stir Welded AA6082 Reinforced with Aluminium Oxide,” Materials Today: Proceedings, vol. 20, no. 2, pp. 108-119, 2020.
[CrossRef] [Google Scholar] [Publisher Link]
[4] Shubham Patel, and Murali Krishna, “Experimental Investigation of Friction Stir Welding of Aluminium Alloys Using Response Surface Methodology,” Scholars Journal of Engineering and Technology, vol. 4, no. 1, pp. 6-14, 2016.
[Google Scholar] [Publisher Link]
[5] I. Sabry, N. Gadallah, and M. Abu-Okail, “Optimization of Friction Stir Welding Parameters Using Response Surface Methodology,” 19th International Conference on Applied Mechanics and Mechanical Engineering, vol. 19, pp. 1-11, 2020.
[CrossRef] [Google Scholar] [Publisher Link]
[6] Morteza Ghaffarpour, Ahmad Aziz, and Taha-Hossein Hejazi, “Optimization of Friction Stir Welding Parameters Using Multiple Response Surface Methodology,” Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications, vol. 231, no. 7, pp. 571-583, 2017.
[CrossRef] [Google Scholar] [Publisher Link]
[7] Prashant Kumar, Sunil Kadyan, and Rajesh Kumar, “Optimization of Process Parameters of Friction Stir Welded Joints of Dissimilar Aluminum Alloy by Response Surface Methodology,” International Journal of Research in Engineering and Innovation, vol. 6, no. 4, pp. 236-244, 2022.
[CrossRef] [Google Scholar] [Publisher Link]
[8] H.M. Anil Kumar, V. Venkata Ramana, and Mayur Pawar, “Experimental Study on Dissimilar Friction Stir welding of Aluminium Alloys (5083-H111 and 6082-T6) to
Mechanical and Civil Engineering, Hyderabad, India, vol. 330, pp. 1-8, 2018.
[CrossRef] [Google Scholar] [Publisher Link]
[9] Amit Goyal, and Ramesh Kumar Garg, “Establishing Mathematical Relationships to Study Tensile Behavior of Friction Stir Welded AA5086-H32 Aluminium Alloy Joints,” Silicon, vol. 11, pp. 51-65, 2019.
[CrossRef] [Google Scholar] [Publisher Link]
[10] Saurabh Kumar Gupta, K.N. Pandey, and Rajneesh Kumar, “Multi-Objective Optimization of Friction Stir Welding Process Parameters for Joining of Dissimilar AA5083/AA6063 Aluminum Alloys Using Hybrid Approach,” Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications, vol. 232, no. 4, pp. 343-353, 2018.
[CrossRef] [Google Scholar] [Publisher Link]
[11] Komsak Harachai, and Suriya Prasomthong, “Investigation of the Optimal Parameters for Butt Joints in a Friction Stir Welding (FSW) Process with Dissimilar Aluminium Alloys,” Materials Research Express, vol. 10, no. 2, pp. 1-16, 2023.
[CrossRef] [Google Scholar] [Publisher Link]
[12] Manigandan Krishnan, and Senthilkumar Subramaniam, “Multi-Response Optimization of Process Parameters by Taguchi Grey Relational Analysis for Dissimilar Thickness Friction Stir Process Corner Weld AA5086 Alloy,” Journal of Engineering Science and Technology, vol. 13, no. 10, pp. 3297-3312, 2018.
[Google Scholar] [Publisher Link]
[13] H.M. Anil Kumar, and V. Venkata Ramana, “Influence of Tool Parameters on the Tensile Properties of Friction Stir Welded Aluminium 5083 and 6082 Alloys,” Materials Today: Proceedings, vol. 27, no. 2, pp. 951-957, 2020.
[CrossRef] [Google Scholar] [Publisher Link]
[14] Y. Sai Ratnakar et al., “Experimental Investigation and Optimization on Microstructure & Mechanical Properties of AA5052 in Comparison with AA2024 and AA8090 Using Friction Stir Welding,” International Journal of Performability Engineering, vol. 17, no. 8, pp. 686-694, 2021.
[CrossRef] [Google Scholar] [Publisher Link]
[15] A. Sasikumar, S. Gopi , and Dhanesh G. Mohan, “Forecasting Process Parameters on Weld Nugget Hardness of Filler Added Friction Stir Welded Dissimilar Aluminium Alloys 5052 and 6082 Joints,” Journal of Mechanical and Energy Engineering, vol. 5, no. 2, pp. 103-112, 2021.
[CrossRef] [Google Scholar] [Publisher Link]
[16] A. Sasikumar et al., “Prediction of Filler Added Friction Stir Welding Parameters for Improving Corrosion Resistance of Dissimilar Aluminium Alloys 5052 and 6082 Joints,” Advances in Materials Science, vol. 22, no. 3, pp. 79-95, 2022.
[CrossRef] [Google Scholar] [Publisher Link]
[17] A. Sasikumar et al., “Predicting Tensile Strength of Filler Added Friction Stir Welded AA6082 and AA5052 Dissimilar Joint,” Materials Today: Proceeding, vol. 46, no. 19, pp. 9207-9211, 2021.
[CrossRef] [Google Scholar] [Publisher Link]
[18] Aman Kishore Sharma et al., “Optimization of Friction Stir Welding Parameters for Micro Alloying of AA6082 Alloy,” International Journal on Interactive Design and Manufacturing, vol. 18, pp. 1219-1229, 2022.
[CrossRef] [Google Scholar] [Publisher Link]
[19] Pradip Kailas Patil, Amit Kumar Gupta, and Priya Mathur, “Enhancing Refrigeration System Efficiency by the Use of Nanorefrigerants/ Nanolubricants: A Comprehensive Review,” AIP Conference Proceedings, vol. 2393, no. 1, 2022.
[CrossRef] [Google Scholar] [Publisher Link]
[20] Guido Di Bella, Federica Favaloro, and Chiara Borsellino, “Effect of Process Parameters on Friction Stir Welded Joints between Dissimilar Aluminum Alloys: A Review,” Metals, vol. 13, no. 7, pp. 1-53, 2023.
[CrossRef] [Google Scholar] [Publisher Link]
[21] Pradip Kailas Patil, Rishi Dewangan, and Hemant Krishnarao Wagh, “Performance of a Vapour Compression Refrigeration System Using Different Concentrations of Go Nanolubricants and a Safe Charge of R600a Refrigerant,” Migration Letters, vol. 21, no. S3, pp. 1337-1345, 2024.
[Google Scholar] [Publisher Link]
[22] Michela Simoncini, “Experimental Analysis and Optimization to Maximize Ultimate Tensile Strength and Ultimate Elongation of Friction Stir Welded AA6082 Aluminum Alloy,” Metals, vol. 11, no. 1, pp. 1-21, 2020.
[CrossRef] [Google Scholar] [Publisher Link]