Review of Parameters for Enhancing the Deep Hole Drilling Process Using Cutting Fluids
International Journal of Mechanical Engineering |
© 2024 by SSRG - IJME Journal |
Volume 11 Issue 8 |
Year of Publication : 2024 |
Authors : Dharmendra J. Patel, Pravin P. Rathod, V. M. Makwana, P.K. Jaradi, M M. Chandrala |
How to Cite?
Dharmendra J. Patel, Pravin P. Rathod, V. M. Makwana, P.K. Jaradi, M M. Chandrala, "Review of Parameters for Enhancing the Deep Hole Drilling Process Using Cutting Fluids," SSRG International Journal of Mechanical Engineering, vol. 11, no. 8, pp. 39-49, 2024. Crossref, https://doi.org/10.14445/23488360/IJME-V11I8P105
Abstract:
The paper presents a summary of research conducted on deep hole drilling processes using cutting fluids in manufacturing processes. Deep hole drilling is a process having a great L/D ratio. The hole produced by the deep hole drilling process is greatly impacted by a number of variables, including cutting speed, feed, depth of cut, drill diameter, point angle, and cutting fluid. Numerous challenges, including heat production, friction, tool wear, built-up edge and tool deflection, cutting fluid supply, chip removal, surface roughness, and hole roundness, arise throughout the deep hole drilling process. Heat generation in metal cutting operations is caused by friction between the workpiece and tool, as well as metal deformation. Cutting fluid is removing heat by friction.
Keywords:
Cutting fluid, Deep hole drilling, Frictional heat, Tool wear and Surface roughness.
References:
[1] G. Spur, and J.R. Masuha, “Drilling with Twist Drills of Different Cross Section Profile,” CIRP Annals, vol. 30, no. 1, pp. 31-35, 1981.
[CrossRef] [Google Scholar] [Publisher Link]
[2] L.S. Matthews, C.A. Green, and S.A. Goldstein, “The Thermal Effects of Skeletal Fixation Pin Insertion in Bone,” Journal of Bone and Joint Surgery, vol. 66, no. 7, pp. 1077-1083, 1984.
[Google Scholar] [Publisher Link]
[3] J. Frazao et al., “On the Design and Development of a New BTA Tool to Increase Productivity and Workpiece Accuracy in Deep Hole Machining,” The International Journal of Advanced Manufacturing Technology, vol. l, pp. 3-23, 1986.
[CrossRef] [Google Scholar] [Publisher Link]
[4] Jozef Jurkoa, and Anton Panda, “Identification the Tool Wear Mechanisms and Forms at Drilling of a New Stainless Steels,” AASRI Procedia, vol. 3, pp. 127-132, 2012.
[CrossRef] [Google Scholar] [Publisher Link]
[5] D. Biermann, M. Heilmann, and M. Kirschner, “Analysis of the Influence of Tool Geometry on Surface Integrity in Single-lip Deep Hole Drilling with Small Diameters” Procedia Engineering, vol. 19, pp. 16-21, 2011.
[CrossRef] [Google Scholar] [Publisher Link]
[6] Feng Ke, Jun Ni, and D.A. Stephenson, “Continuous Chip Formation in Drilling,” International Journal of Machine Tools and Manufacture, vol. 45, no. 15, pp. 1652-1658, 2005.
[CrossRef] [Google Scholar] [Publisher Link]
[7] William J. Endres, and Raja K. Kountanya, “The Effects of Corner Radius and Edge Radius on Tool Flank Wear,” Journal of Manufacturing Processes, vol. 4, no. 2, pp. 89-96, 2002.
[CrossRef] [Google Scholar] [Publisher Link]
[8] Makoto Ogawa, and Kazuo Nakayama, “Effect of Chip Splitting Nicks in Drilling,” CIRP Annals, vol. 34, no. 1, pp. 101-104, 1985.
[CrossRef] [Google Scholar] [Publisher Link]
[9] Sushanta K. Sahu et al., “Effect of Groove Type Chip Breakers on Twist Drill Performance,” International Journal of Machine Tools and Manufacture, vol. 43, no. 6, pp. 617-627, 2003.
[CrossRef] [Google Scholar] [Publisher Link]
[10] Jeff A. Degenhardt, Richard E. DeVor, and Shiv G. Kapoor, “Generalized Groove-Type Chip Breaker Effects on Drilling for Different Drill Diameters and Flute Shapes,” International Journal of Machine Tools & Manufacture, vol. 45, no. 14, pp. 1588-1597, 2005.
[CrossRef] [Google Scholar] [Publisher Link]
[11] N. Fang, and Q. Wu, “The Effects of Chamfered and Honed Tool Edge Geometry in Machining of Three Aluminum Alloys,” International Journal of Machine Tools and Manufacture, vol. 45, no. 10, pp. 1178-1187, 2005.
[CrossRef] [Google Scholar] [Publisher Link]
[12] B. Denkena, A. Lucas, and E. Bassett, “Effects of the Cutting-Edge Microgeometry on Tool Wear and its Thermo-Mechanical Load,” CIRP Annals - Manufacturing Technology, vol. 60, no. 1, pp. 73-76, 2011.
[CrossRef] [Google Scholar] [Publisher Link]
[13] Dirk Biermann, Mark Wolf, and Robert Aßmuth, “Cutting Edge Preparation to Enhance the Performance of Single Lip Deep Hole Drills,” Procedia CIRP, vol. 1, pp. 172-177, 2012.
[CrossRef] [Google Scholar] [Publisher Link]
[14] Azizah Mohamad et al., “An Experimental Result of Surface Roughness Machining Performance in Deep Hole Drilling,” MATEC Web of Conferences 2 nd International Conference on Green Design and Manufacture, vol. 78, pp. 1-5, 2016. 2016.
[CrossRef] [Google Scholar] [Publisher Link]
[15] F.Y. Cheung et al., “Cutting Edge Preparation using Magnetic Polishing and its Influence on the Performance of High-Speed Steel Drills,” Journal of Materials Processing Technology, vol. 208, no. 1-3, pp. 196-204, 2008.
[CrossRef] [Google Scholar] [Publisher Link]
[16] Dirk Biermann, and Ina Terwey, “Cutting Edge Preparation to Improve Drilling Tools for HPC Processes,” CIRP Journal of Manufacturing Science and Technology, vol. 1, no. 2, pp. 76-80, 2008.
[CrossRef] [Google Scholar] [Publisher Link]
[17] D.F. Galloway, “Some Experiments on the Influence of Various Factors on Drill Performance,” Transactions of the American Society of Mechanical Engineers, vol. 79, no. 2, pp. 191-224, 1957.
[CrossRef] [Google Scholar] [Publisher Link]
[18] Robert H. Todd, Dell K. Allen, and Leo Alting, Manufacturing Processes Reference Guide, Industrial Press, pp. 1-486, 1994.
[Google Scholar] [Publisher Link]
[19] J. Audy, “A Study of Computer-Assisted Analysis of Effects of Drill Geometry and Surface Coating on Forces and Power in Drilling,” Journal of Materials Processing Technology, vol. 204, no. 1-3, pp. 130-138, 2008.
[CrossRef] [Google Scholar] [Publisher Link]
[20] Richard Charles Whitfield, “A Mechanics of Cutting Approach for the Prediction of Forces and Power in Some Commercial Machining Operations,” Ph.D Thesis, The University of Melbourne, pp. 1-346, 1986.
[Google Scholar] [Publisher Link]
[21] G.J.M. Tuijthof, C. Frühwirt, and C. Kment, “Influence of Tool Geometry on Drilling Performance of Cortical and Trabecular Bone,” Medical Engineering & Physics, vol. 35, no. 8, pp. 1165-1172, 2013.
[CrossRef] [Google Scholar] [Publisher Link]
[22] M. Sujan Kumar, and R. Deivanathan, “Effect of Process Parameters on Drilling — An overview,” Materials Today: Proceedings, vol. 46, no. 2, pp. 1401-1406, 2021.
[CrossRef] [Google Scholar] [Publisher Link]
[23] G.L. Tnay et al., “The Effects of Dub-Off Angle on Chip Evacuation in Single-Lip Deep Hole Gun Drilling,” International Journal of Machine Tools and Manufacture, vol. 108, pp. 66-73, 2016.
[CrossRef] [Google Scholar] [Publisher Link]
[24] Liming Shu et al., “Study on Dedicated Drill Bit Design for Carbon Fiber Reinforced Polymer Drilling with Improved Cutting Mechanism,” Composites Part A: Applied Science and Manufacturing, vol. 142, 2021.
[CrossRef] [Google Scholar] [Publisher Link]
[25] Milton Luiz Polli, and Marlon Jose Cardoso, “Effects of Process Parameters and Drill Point Geometry in Deep Drilling of SAE 4144M under MQL,” Journal of the Brazilian Society of Mechanical Sciences and Engineering, vol. 40, 2018.
[CrossRef] [Google Scholar] [Publisher Link]
[26] Ce Han et al., “Iterative Learning Method for Drilling Depth Optimization in Peck Deep-Hole Drilling,” Journal of Manufacturing Science and Engineering, vol. 140, no. 12, pp. 1-12, 2018.
[CrossRef] [Google Scholar] [Publisher Link]
[27] Robert Schmidt et al., “Tool Design for the Integration of Piezoelectric and Micro Magnetic Sensors to Realize in-Process Measurements in BTA Deep Hole Drilling,” Procedia CIRP, vol. 119, pp. 408-413, 2023.
[CrossRef] [Google Scholar] [Publisher Link]
[28] Wanzhong Li, Huan Zheng, and Yazhou Feng, “Optimization of Cutting Parameters for Deep Hole Boring of Ti-6Al-4V Deep Bottle Hole,” Materials, vol. 16, no. 15, pp. 1-17, 2023.
[CrossRef] [Google Scholar] [Publisher Link]
[29] Xu-Bo Li et al., “Investigation of Chip Deformation and Breaking with a Staggered Teeth BTA Tool in Deep Hole Drilling,” Metals, vol. 9, no. 1, pp. 1-14, 2019.
[CrossRef] [Google Scholar] [Publisher Link]
[30] Ali Faraz, Dirk Biermann, and Klaus Weinert, “Cutting Edge Rounding an Innovative Tool Wear Criterion in Drilling CFRP Composite Laminates,” International Journal of Machine Tools & Manufacture, vol. 49, no. 15, pp. 1185-1196, 2009.
[CrossRef] [Google Scholar] [Publisher Link]
[31] Fan Zou et al., “Influences of Clearance Angle and Point Angle on Drilling Performance of 2D Cf/SiC Composites Using Polycrystalline Diamond Tools,” Ceramics International, vol. 46, no. 4, pp. 4371-4380, 2020.
[CrossRef] [Google Scholar] [Publisher Link]
[32] Amjed M. Kadhim, Abdulkareem F. Hassan, Qais A. Rishack, “The Effect of Machining Parameters and Drill Point Angle on the Temperature Distribution in AISI 304 Stainless Steel During Dry Drilling Operation,” Basrah Journal for Engineering Sciences, vol. 21, no. 3, pp. 25-33, 2021.
[CrossRef] [Google Scholar] [Publisher Link]
[33] Robert Schmidt et al., “Analysis of the Functional Properties in the Bore Sub-Surface Zone during BTA Deep-Hole Drilling,” Procedia CIRP, vol. 88, pp. 318-323, 2020.
[CrossRef] [Google Scholar] [Publisher Link]
[34] J. Rajaguru, and N. Arunachalam, “Effect of Ultrasonic Vibration on the Performance of Deep Hole Drilling Process,” Procedia Manufacturing, vol. 53, pp. 260-267, 2021.
[CrossRef] [Google Scholar] [Publisher Link]
[35] Mateusz Bronis, Edward Miko, and Krzysztof Nozdrzykowski, “Drilling Strategies to Improve the Geometrical and Dimensional Accuracy of Deep through Holes Made in PA6 Alloy,” Materials, vol. 16, no. 1, pp. 1-16, 2023.
[CrossRef] [Google Scholar] [Publisher Link]
[36] Margherita Pizzi et al., “A Cutting Force and Hole Geometry Study for Precision Deep Hole Micro drilling of Magnesium,” Micromachines, vol. 15, no. 7, pp. 1-21, 2024.
[CrossRef] [Google Scholar] [Publisher Link]
[37] E.Ugo Enemuoh, A.Sherif El-Gizawy, and A Chukwujekwu Okafor, “An Approach for Development of Damage-Free Drilling of Carbon Fibre Reinforced Thermosets,” International Journal of Machine Tools and Manufacture, vol. 41, no. 12, pp. 1795-1814, 2001.
[CrossRef] [Google Scholar] [Publisher Link]
[38] Uwe Heisel, and Tobias Pfeifroth, “Influence of Point Angle on Drill Hole Quality and Machining Forces when Drilling CFRP,” Procedia CIRP, vol. 1, pp. 471-476, 2012.
[CrossRef] [Google Scholar] [Publisher Link]
[39] Sergey Gorbatyuk, Valery Kondratenko, and Larisa Sedykh, “Tool Stability Analysis for Deep Hole Drilling,” MATEC Web of Conferences, vol. 224, pp. 1-7, 2018.
[CrossRef] [Google Scholar] [Publisher Link]
[40] J. Bharani Chandar et al., “Experimental Analysis and Optimization of Abrasive Waterjet Deep Hole Drilling Process Parameters for SS AISI 316L,” Journal of Materials Research and Technology, vol. 26, pp. 7984-7997, 2023.
[CrossRef] [Google Scholar] [Publisher Link]
[41] Simon Strodick et al., “Subsurface Conditioning in BTA Deep Hole Drilling for Improved Component Performance,” Production Engineering, vol. 18, pp. 299-317, 2024.
[CrossRef] [Google Scholar] [Publisher Link]
[42] Dirk Biermann et al., “Numerical Modelling of the BTA Deep Hole Drilling Process,” Procedia CIRP, vol. 123, pp. 470-475, 2024.
[CrossRef] [Google Scholar] [Publisher Link]
[43] Kamonpong Jamkamon, and Pichai Janmanee, “Improving Machining Performance for Deep Hole Drilling in the Electrical Discharge Machining Process Using a Step Cylindrical Electrode,” Applied Science, vol. 11, no. 5, pp. 1-15, 2021.
[CrossRef] [Google Scholar] [Publisher Link]
[44] Nils Felinks et al., “Investigation Into Deep Hole Drilling of Austenitic Steel with Advanced Tool Solutions,” The International Journal of Advanced Manufacturing Technology, vol. 118, pp. 1087-1100, 2022.
[CrossRef] [Google Scholar] [Publisher Link]
[45] Robert Wegert et al., “Effects on Surface and Peripheral Zone During Single Lip Deep Hole Drilling,” Procedia CIRP, vol. 87, pp. 113- 118, 2020.
[CrossRef] [Google Scholar] [Publisher Link]
[46] Vamsi Krishna Mamidi, and M. Anthony Xavior, “A Review on Selection of Cutting Fluids,” Abhinav National Monthly Refereed Journal of Research in Science & Technology, 2014.
[Google Scholar]