Investigating Deformation and Stress Distribution in Ball Bearings Using Finite Element Analysis

International Journal of Mechanical Engineering

© 2024 by SSRG - IJME Journal

Volume 11 Issue 8

Year of Publication : 2024

Authors : Jay M. Pujara, Rupesh L. Patel, Jaydeep K. Dadhaniya, Kalpesh K. Dave, Hardik N. Jani, Dipak R. Bhatti

10.14445/23488360/IJME-V11I8P113

How to Cite?

Jay M. Pujara, Rupesh L. Patel, Jaydeep K. Dadhaniya, Kalpesh K. Dave, Hardik N. Jani, Dipak R. Bhatti, "Investigating Deformation and Stress Distribution in Ball Bearings Using Finite Element Analysis," SSRG International Journal of Mechanical Engineering, vol. 11,  no. 8, pp. 109-121, 2024. Crossref, https://doi.org/10.14445/23488360/IJME-V11I8P113

Abstract:

This research focuses on the deformation and stress responses of five materials—Structural Steel, Chrome Steel AISI 5200, Aluminum Alloy, Brass C3700, and Cast Iron EN GJL100—under varying pressure conditions utilizing Finite Element Analysis (FEA). The study aims to provide a comprehensive understanding of how these materials behave when subjected to different levels of pressure, specifically at 50, 60, 70, 80, and 90 MPa. The results indicate that Brass C3700 consistently exhibits the highest tensile stress resistance, making it highly suitable for applications that demand superior strength and durability. Aluminum Alloy also shows significant tensile strength, performing well under increased loads, which highlights its potential for high-stress applications. Structural Steel and Chrome Steel AISI 5200 demonstrate similar performance trends, maintaining moderate stress levels and exhibiting predictable behavior under varying pressure conditions. These materials offer reliable performance and are suitable for applications where moderate stress resistance is sufficient. Cast Iron EN GJL100, while showing moderate tensile stress resistance, aligns closely with the steel materials and provides a balance of strength and predictability, making it a viable option for various industrial applications. The use of computational simulation tools, such as FEA, proves invaluable in this research. These tools enable the simulation and investigation of deformation and stress responses under various load conditions, providing detailed insights into material behavior before actual implementation. This capability allows engineers to make informed decisions regarding material selection, optimizing material usage and enhancing the reliability and safety of engineering designs. The findings from this study offer valuable guidance for material selection in industrial applications, ensuring that materials are chosen based on their performance characteristics under operational conditions.

Keywords:

Finite Element Analysis (FEA), Material deformation, Stress response, Structural steel, Chrome steel AISI 5200, Aluminum alloy, Brass C3700, Cast Iron EN GJL100, Material selection.

References:

[1] Agnieszka Chudzik, and Bogdan Warda, “Fatigue Life Prediction of a Radial Cylindrical Roller Bearing Subjected to a Combined Load Using FEM,” Eksploatacja i Niezawodność -Maintenance and Reliability, vol. 22, no. 2, pp. 212-220, 2020.
[CrossRef] [Google Scholar] [Publisher Link]
[2] Idriss El-Thalji, and Erkki Jantunen, “A Summary of Fault Modelling and Predictive Health Monitoring of Rolling Element Bearings,” Mechanical Systems and Signal Processing, vol. 60-61, pp. 252-272, 2015.
[CrossRef] [Google Scholar] [Publisher Link]
[3] Neeraj Kumar, and RK Satapathy, “Bearings in Aerospace, Application, Distress, and Life: A Review,” Journal of Failure Analysis and Prevention, vol. 23, pp. 915-947, 2023.
[CrossRef] [Google Scholar] [Publisher Link]
[4] E. Santecchia et al., “A Review on Fatigue Life Prediction Methods for Metals,” Advances in Materials Science and Engineering, vol. 2016, no. 1, pp. 1-26, 2016.
[CrossRef] [Google Scholar] [Publisher Link]
[5] Hongchuan Cheng et al., “Fatigue Life and Fatigue Reliability Mechanism of Ball Bearings,” Journal of Mechanics, vol. 40, pp. 79-92, 2024.
[CrossRef] [Google Scholar] [Publisher Link]
[6] Paweł J. Romanowicz, and Bogdan Szybiński, “Fatigue Life Assessment of Rolling Bearings Made From AISI 52100 Bearing Steel,” Materials, vol. 12, no. 3, pp. 1-23, 2019.
[CrossRef] [Google Scholar] [Publisher Link]
[7] Yi-Cheng Chen, and Chung-Biau Tsay, “Stress Analysis of a Helical Gear Set with Localized Bearing Contact,” Finite Elements in Analysis and Design, vol. 38, no. 8, pp. 707-723, 2002.
[CrossRef] [Google Scholar] [Publisher Link]
[8] Haobo Wang, Hangyuan Lv, and Zhong Luo, “Analysis of Mechanical Properties and Fatigue Life of Microturbine Angular Contact Ball Bearings Under Eccentric Load Conditions,” Sensors, vol. 23, no. 9, pp. 1-15, 2023.
[CrossRef] [Google Scholar] [Publisher Link]
[9] L. Reis, B. Li, and M. de Freitas, “A Multiaxial Fatigue Approach to Rolling Contact Fatigue in Railways,” International Journal of Fatigue, vol. 67, pp. 191-202, 2014.
[CrossRef] [Google Scholar] [Publisher Link]
[10] John A. R. Bomidi et al., “Experimental and Numerical Investigation of Torsion Fatigue of Bearing Steel,” Journal of Tribology, vol. 135, no. 3, 2013.
[CrossRef] [Google Scholar] [Publisher Link]
[11] Anil Kumar et al., “A Comprehensive Study on Developing an Intelligent Framework for Identification and Quantitative Evaluation of the Bearing Defect Size,” Reliability Engineering & System Safety, vol. 242, 2024.
[CrossRef] [Google Scholar] [Publisher Link]
[12] S Li, C Wei, and Y Wang, “Fabrication and Service of All-ceramic Ball Bearings for Extreme Conditions Applications,” IOP Conference Series: Materials Science and Engineering, Brasov, Romania, vol. 1009, pp. 1-10, 2021.
[CrossRef] [Google Scholar] [Publisher Link]
[13] Sudipta Saha, and M. Nabi, “Finite Element Modelling and Analysis of Axial Active Magnetic Bearing,” 2018 IEEE 13th International Conference on Industrial and Information Systems (ICIIS), pp. 432-435, 2018.
[CrossRef] [Google Scholar] [Publisher Link]
[14] K.-D. Bouzakis, N. Vidakis, and S. Mitsi, “Fatigue Prediction of Thin Hard Coatings on the Steel Races of Hybrid Bearings Used in High-speed Machine Tool Spindles,” Journal of Tribology, vol. 120, no. 4, pp. 835-842, 1998.
[CrossRef] [Google Scholar] [Publisher Link]
[15] Haobo Wang, Hangyuan Lv, and ZhongLuo, “Analysis of Mechanical Properties and Fatigue Life of Microturbine Angular Contact Ball Bearings Under Eccentric Load Conditions,” Sensors, vol. 23, no. 9, pp. 1-15, 2023.
[CrossRef] [Google Scholar] [Publisher Link]
[16] Sigmund Kyrre Ås, Bjørn Skallerud, and Bård Wathne Tveiten, “Surface Roughness Characterization for Fatigue Life Predictions Using Finite Element Analysis,” International Journal of Fatigue, vol. 30, no. 12, pp. 2200-2209, 2008.
[CrossRef] [Google Scholar] [Publisher Link]
[17] Attilio Arcari et al., “Variable Amplitude Fatigue Life in VHCF and Probabilistic Life Predictions,” Procedia Engineering, vol. 114, pp. 574-582, 2015.
[CrossRef] [Google Scholar] [Publisher Link]
[18] Shinya Matsuda et al., “Cyclic Fatigue Life Characteristics of Ceramic Balls Under Variable Thermal Shock Loadings,” Engineering Fracture Mechanics, vol. 255, 2021.
[CrossRef] [Google Scholar] [Publisher Link]
[19] Renshui Cao et al., “Mixed Lubrication Analysis of Tapered Roller Bearings and Crowning Profile Optimization Based on Numerical Running-in Method,” Lubricants, vol. 11, no. 3, pp. 1-20, 2023.
[CrossRef] [Google Scholar] [Publisher Link]
[20] Steven J. Lorenz et al., “Investigation into Rolling Contact Fatigue Performance of Aerospace Bearing Steels,” International Journal of Fatigue, vol. 172, 2023.
[CrossRef] [Google Scholar] [Publisher Link]
[21] Jae-Il Hwang, and Gerhard Poll, “A New Approach for the Prediction of Fatigue Life in Rolling Bearings Based on Damage Accumulation Theory Considering Residual Stresses,” Frontiers in Manufacturing Technology, vol. 2, 2022.
[CrossRef] [Google Scholar] [Publisher Link]
[22] M.Y. Toumi et al., “Numerical Simulation and Experimental Comparison of Flaw Evolution on a Bearing Raceway: Case of Thrust Ball Bearing,” Journal of Computational Design and Engineering, vol. 5 no. 4, pp. 427-434, 2018.
[CrossRef] [Google Scholar] [Publisher Link]
[23] Mian Hammad Nazir, Zulfiqar Ahmad Khan, and Adil Saeed “Experimental Analysis and Modelling of C-crack Propagation in Silicon Nitride Ball Bearing Element Under Rolling Contact Fatigue,” Tribology International, vol. 26, pp. 386-401, 2018.
[CrossRef] [Google Scholar] [Publisher Link]
[24] Shirmendagva Darisuren et al., “A Study on the Improvement of the Fatigue Life of Bearings by Ultrasonic Nanocrystal Surface Modification Technology,” Metals, vol. 9, no. 10, pp. 1-11, 2019.
[CrossRef] [Google Scholar] [Publisher Link]
[25] Hua Rong Xin, and Lin Zhu, “Contact Stress FEM Analysis of Deep Groove Ball Bearing Based on ANSYS Workbench,” Applied Mechanics and Materials, vol. 574, pp. 21-26, 2014.
[CrossRef] [Google Scholar] [Publisher Link]
[26] Anders Flodin, and Soren Andersson, "A Simplified Model for Wear Prediction in Rolling Contacts,” Wear, vol. 249, no. 3-4, pp. 285- 292, 2001.
[CrossRef] [Google Scholar] [Publisher Link]
[27] Mostafa El Laithy et al., “Further Understanding of Rolling Contact Fatigue in Rolling Element Bearings: A Review,” Tribology International, vol. 140, 2019.
[CrossRef] [Google Scholar] [Publisher Link]
[28] Yu Zhang et al., “Fatigue Life Analysis of Ball Bearings and a Shaft System Considering the Combined Bearing Preload and Angular Misalignment,” Applied Sciences, vol. 10, no. 8, pp. 1-21, 2020.
[CrossRef] [Google Scholar] [Publisher Link]