Advancements in Resistance Spot Welding of Titanium and its Alloys: A Comprehensive Review
International Journal of Mechanical Engineering |
© 2024 by SSRG - IJME Journal |
Volume 11 Issue 10 |
Year of Publication : 2024 |
Authors : Anishkumar H. Gandhi, Prashant Hasmukhray Solanki |
How to Cite?
Anishkumar H. Gandhi, Prashant Hasmukhray Solanki, "Advancements in Resistance Spot Welding of Titanium and its Alloys: A Comprehensive Review," SSRG International Journal of Mechanical Engineering, vol. 11, no. 10, pp. 36-54, 2024. Crossref, https://doi.org/10.14445/23488360/IJME-V11I10P104
Abstract:
Titanium (Ti) and its alloys have a superior combination of strength, low density and corrosion resistance, which are very valuable materials in the automotive, aerospace and medical industries. Due to its high contamination sensitivity, oxygen reactivity, and brittle intermetallic compounds, conventional fusion welding of Ti alloys is very difficult to achieve. Ti alloys provide better welds with little heat input or distortion. Therefore, Resistance Spot Welding (RSW) has emerged as a feasible method of joining Ti and its alloy sheets. Also, RSW of Ti and its alloys provides unique opportunities in welding technology. This review aims to analyze a comprehensive overview of RSW principles, fundamentals and applications in Ti and its alloys with discussions on alloy composition, surface preparation and nugget formation. This paper discusses the influence of some process parameters, including electrode force and tensile loading, welding current, sheet thickness, welding time, diameter and RSW issues and constraints. It also provides ideas for improving both performance and weld quality. This study also discusses the basics of RSW, commonly used Ti alloys, process parameter effects, key research findings and future research directions. The results obtained from the literature highlight research gaps in understanding material thickness, electrode diameter effects and the need for research on specific Ti alloys such as AMS 4902. Future research might focus on optimizing RSW for thicker sheets, determining optimal electrode sizes and examining welding behaviors of specific alloys to improve understanding and application in industrial fields.
Keywords:
Resistance spot welding, Titanium, Process parameters, Weld quality, Process optimization.
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