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Numerical Investigation of Deep Drawing Process by Response Surface Methodology

International Journal of Mechanical Engineering
© 2024 by SSRG - IJME Journal
Volume 11 Issue 11
Year of Publication : 2024
Authors : Mehul V Ardeshana, Jaydeep K Dadhaniya
10.14445/23488360/IJME-V11I11P106
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How to Cite?

Mehul V Ardeshana, Jaydeep K Dadhaniya, "Numerical Investigation of Deep Drawing Process by Response Surface Methodology," SSRG International Journal of Mechanical Engineering, vol. 11,  no. 11, pp. 61-66, 2024. Crossref, https://doi.org/10.14445/23488360/IJME-V11I11P106

Abstract:

Deep drawing is used widely to manufacture objects out of sheet metal. Several geometric parameters can generate deep drawing products that are free of defects. The radius of the Punch corner, Clearance and radius of the die corner are the three parameters that have the biggest effects on deep drawing. The stress distribution of an SS 316 cylindrical cup was examined in this study while considering these parameters. The finite element simulation of this process is performed in ABAQUS software. FEM simulation using the isotropic hardening law was carried out. Response surface methodology is used to design experiments. When the outcomes of the FEA and the experiments were compared, they agreed well. The most influential parameters were identified by ANOVA analysis. The finding showed that the optimum parameter of the punch corner radius (PCR) should be 5.3 mm, the Die Corner Radius (DCR) should be 6.6 mm, and clearance should be 1.07 mm to minimize stress distribution.

Keywords:

Deep drawing, Punch corner radius, Die corner radius, Response surface methodology, Stress distribution.

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